Slipform Paving Process

(In Southeast Asia)

Specifications:
|
Description |
Unit |
AHT4000 |
AHT6000 |
AHT8500 |
AHT7500S |
|
Paving width |
mm |
* 2500-4500 |
* 3500-6000 |
* 4250-8500 |
* 3500-7500 |
|
Paving thickness |
mm |
450 |
450 |
450 |
500 |
|
Paving speed |
m/min |
0-10 |
0-10 |
0-8 |
0-8 |
|
Travelling speed |
km/h |
0-1.5 |
0-1.5 |
0-1.5 |
0-1.5 |
|
|
|
|
|
|
|
|
Vibrator bar
|
|
High frequency hydraulic drive |
High frequency hydraulic drive |
High frequency hydraulic drive |
High frequency hydraulic drive |
|
Engine model |
|
QSB4.5-C160 Cummins |
**TAD552VE, Volvo |
***TAD851VE, Volvo |
TAD852VE, Volvo |
|
Engine power |
kw/rpm |
119/2200* |
**160/2200 |
***185/2200 |
210/2200 |
|
Drive system |
|
hydraulic drive |
hydraulic drive |
hydraulic drive |
hydraulic drive |
|
Overall size |
mm |
4000x5300x2800 |
4000x7300x2800 |
4000x9300x2800 |
4000x9300x2800 |
|
Machine weight |
kg |
18000 |
24000 |
31000 |
34000 |
* :Optionally, the basic paving width is 2500mm or 3500mm, and the paving width is widened by 250mm or 300mm interval.
It is customized by the customer according to the actual construction requirements.
**:option 1 -- QSB6.7-C220-30, Cummins, 163 kW/2200rpm;
option2--TAD850VE, Volvo160kW/2200rpm.
***:option -QSB6.7-C260-30, Cummins, 194 kW/2200rpm
All information and specifications are correct at the time of print and are subject to change without prior notice.
Features
一,Performance Characteristics:
AHT4000/6000/8500/7500S concrete paving machines are designed with full hydraulic drive, centralized computer control with real-time monitoring and self-diagnostic capabilities, and auto levelling and tracing systems.
● OVERVIEW
This innovative, advanced and practical high-standard machine is a key professional equipment for the construction of concrete roads and squares and airport pavements.
●HIGHLY FLEXIBLE CONCRETE SLIPFORM PAVING
Concrete slipform pavers can precisely pave standard concrete pavements with widths from 3.0 m to 8.5 m and thicknesses up to 450 mm.
●CONCRETE COMPACTION MECHANISM
The paver is equipped with a hydraulic vibrator drive. Simultaneous operations of spreading, scraping, vibrating, tamping and extruding at the same time when paving support layer and concrete road pavement.
●EFFICIENT ENGINE MANAGEMENT SYSTEM
ECO mode settings automatically adjust engine power based on current performance requirements to ensure fuel-efficient diesel consumption and low noise emissions. Cutting-edge high-performance engine technology (up to 210 kW/290HP output) meets EC Stage IIIA emission standards.
●PERFECT ERGONOMICS AND HANDLING
The ergonomically designed operator platform with a user-friendly operating concept and excellent visibility makes the operator's job easier. Full hydraulic independent drive, microcomputer display and self-diagnosis function. Ergonomic design with intelligent controls for comfortable and easy operation.
●RUGGED MACHINE DESIGN and DURABLE PAVING MOLD
The machine's robust design guarantees consistent, high-yield concrete paving and precise paving results even under difficult site conditions. The paver is compatible with the 8.5 m series metric paving moulds. The 3.0 m to 8.5 m series comes standard with a wear sole and can be equipped with an optional crown profile.
●HIGH-PRECISION STEERING AND DRIVE SYSTEM
Auto levelling and tracing systems to ensure paving flatness, straightness and smoothness at road bends. The intelligent control system and anti-skid steering system enable extremely smooth operation and ensure precise straightness of concrete paving.
●FULLY MODULAR MACHINE DESIGN
The fully modular design of the machine allows the flexibility to modify and upgrade new options according to user requirements. Compact dimensions and minimal retrofit requirements ensure that the paver is easy to load and economical to transport. Depending on the configuration, the dowel bar inserter or oscillating beam and super smoother can remain mounted to the machine during transport.
Features (9)

Engine
Volvo/Cummins water-cooled engine, powerful, high-torque reservation, low fuel consumption, emission in conformity with Europe environment.

Vibration Device Super-high frequency, strong vibration, high density of top-side paving

Auto Levelling System Auto levelling and tracing systems ensures paving surface flatness and road straightness.

Scraping Plate
Two hydraulic cylinders to control concrete quantity coming to the shaping-template, which could go up & down wholly or up & down independently at either lh or rh.

Travelling System
Two hydraulic-drive crawlers and microcomputer control ensure pre-set constant speed, correct straight-line running and smooth steering around curves.

Perfect Ergonomic Design and Operation Concept
The ergonomically designed operator platform with a user-friendly operating concept and excellent visibility makes the operator's job easier
.

Centralized Lubrication
Centralized lubrication automatically fills the high temperature and power components, effectively prolonging the wear period and greatly improving the reliability of the tamper and feed.
STANDARD OR OPTIONAL EQUIPMENT
1. Hydraulic Vibrators
The paver comes standard with 14 hydraulic connections to power the hydraulic vibrators (9 or 24 optionally available)
2. Separate Side Bar Inserters
Side tie bar inserters on the equipped on both sides automatically insert tie bars to pave adjacent road pavements

3,Longitudinal Tie Bar Inserter (Only for AHT8500/ SF7500S)
Longitudinal tie bars are inserted automatically to prevent the slabs from drifting apart at the longitudinal joints.

4,Optional SUPER SMOOTHER
The super smoother made of high-quality material ensures perfect surface quality

5,Optional Oscillating beam inserter (Only for AHT7500S)
The eccentric -powered, heavy-duty oscillating beam with automatic lifting function when the machine stops can remove any irregularities in the concrete pavement surface.
6,Optional DBI inserter (Only for AHT7500S)
The extensive dowel bar inserter (DBI) mounted on the machine frame (Only for AHT7500S) has the optional automatic inserting function that can insert the dowel bar into the exact position.
ADVANTAGES OF AHT4000/6000/8500/7500S SERIES SLIPFORM PAVERS
1. Performance-Optimized Eco Mode Engine Management
The ECO mode can automatically adapt engine output according to performance requirements to guarantee optimum engine efficiency, economical diesel consumption and low noise emission.

2. Powerful engine
The powerful engine ensures efficient concrete paving at all times with the optimum power and torque range.
3. Standardized Operating Concept, Ergonomically Optimized, Clearly Organized Control Panel
With its state-of-the-art screen and clear, language-neutral symbols, the control panel facilitates efficient field operation. The standardized, self-explanatory operating concept used on various models offers better synergy effects.

4. Easy access to the maintenance and inspection points minimizes maintenance requirements.

5. The high-quality machine control system using ZJAR PAVING's proprietary software increases both operating safety and the slipform paver's range of applications.

6. SERVICE DIAGNOSTICS SYSTEMWIDIAG
ZJAR PAVER's diagnosis system with a standardized interface, allows technicians to quickly troubleshoot errors directly on site.
7. Transverse Slope Control System
Innovative electronic transverse slope control technology developed by ARAN significantly reduces the machine's response time, resulting in the desired paving effect.
8. Speed Adjustment(Machine walking and speed regulation)
The computer-assisted speed adjustment of each individual track unit enables specifications to be adhered to with pinpoint precision, even when paving around curves.
9. Rapid Conversion during Transport and Easy Transport
Minimal effort required to convert the paver during transport reduces operating cost. Maneuverability and compact machine dimensions make transport easy.

Application Scenes:

Square and Airport Construction
Road and Tunnel Construction


Slip-formed pavement with even surface and good compactness

One-step forming with good and neat corner and edge
Precise operation with the automatic leveling system leads to great evenness of pavement surface.



In many regions of Southeast Asia, it is required to place steel meshes inside the concrete pavement.
And some projects require longitudinal tie bars to be placed in concrete forms, which can also be pre-placed manually.

Application of the mechanism for automatically inserting pull bars
Working Principle:
Concrete truck pours concrete mixture in front of spreader; The paver moves forward at a certain speed; The working mechanism begins to work. The screw spreader separates the accumulated concrete in the left and right directions and distributes it evenly in front of the scraper. The temporary scraping plate, with the height hydraulically adjustable, scrapes the cement concrete to the required pre-paving thickness. The frequency conversion plug-in vibrating rod vibrates at a certain frequency to expel air out that blends in the concrete during mixing and then to eliminate pores.



Urban road construction in Southeast Asia, where halves of the road pavement were paved respectively
In Cambodia
Class 1 Highway in Puerto Princess, Philippines

Construction scenes in Africa in Nigeria, Madagascar, Senegal and Mauritius





Coordinated paving operation, high work efficiency

To avoid obstacles, several simple concrete formworks are needed to complete the re-paving.
Two Options Of Loading for Sea Transportation:


No need to remove large parts; whole machine shipped in the flat rack container; when transported to the construction site, it can work after mounting a small number of accessories, as shown in the Pic above.


Disassemble the crawler track into independent small parts and put into the container respectively. When delivered to the work site, much assembly work is needed before it can be put into construction.

Loading for land transportation:
Goods loading for land transportation: Lift the paver onto the platform trailer
Drive the paver onto the platform trailer from the side-mounted dedicated walking support frame.
Long distance road transport by flatform trailer

ISO Certification CE Certification


After-sales Service:

Through cooperation, integration and reorganization, ARAN Company comprehensively improves its technical strength, and forms a new leap-forward development mechanism.
ARAN will be in line with the enterprise concept of "Creating Value for Users" and enhance the core competitiveness to achieve a new leap of Zhenjiang Aran Machinery Co., LTD
Product After-Sales Service Commitment
The manufacturer will guarantee the quality of the equipment (except for regular consumption, engine parts and consumables) for 12 months after payment. During the warranty period, the seller shall fully guarantee the operation of the equipment. During the warranty period, if any quality failure or damage occurs during the operation of the equipment, the seller shall fly the same spare parts to the user by air at the seller's expense.
After the concrete paver is sold, at the request of the end user, professional service engineers from domestic or overseas mobile service stations will be sent to the site free of charge for installation, commissioning and technical training for 15 days. Round-trip airfare to the job site and local transportation costs for professional service personnel will be borne by the user. In addition, if the buyer's project requires additional technical services after the commissioning and technical training is completed, the seller will arrange for its service engineer to extend the stay or visit the site.
The company will continue to optimize products and provide service guarantee. After receiving the buyer's service demand notice, we will provide a written reply within 24 hours, propose the corresponding handling method, and deliver the parts by air or express to the user's site in the shortest possible time, so that our overseas users can enjoy lifelong technical service and spare parts supply.
Quality Assurance for Production Process and Manufacturing


Adhering to the principle of "All for the Users", the company provides equipment customization services according to the user needs. Based on advanced foreign technology, combined with the actual domestic conditions of road construction, Zhenjiang Aran has continuously improved and perfected its product design, and has developed a series of paves and mixing equipment product groups. Meanwhile, the company has also mastered the skills to develop new types of road construction products. With its leading technology, innovative spirit, reliable quality, and service guarantee, Zhenjiang Aran is now marketing its products worldwide. In China, Africa, Eastern Europe, India, Latin America, the Middle East, Russia, and Southeast Asia, Zhenjiang Aran is helping build a beautiful future for the world.
Going Global

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