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Slipform Paving Process
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Slipform Paving Process

Slipform Paving Process

Optionally, the basic paving width is 2500mm or 3500mm, and the paving width is widened by 250mm or 300mm interval. It is customized by the customer according to the actual construction requirements.
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Product Details ofSlipform Paving Process

product-1356-951

(In Southeast Asia)

 

product-1347-655

Specifications:

 

Description

Unit

AHT4000

AHT6000

AHT8500

AHT7500S

Paving width

mm

* 2500-4500

* 3500-6000

* 4250-8500

* 3500-7500

Paving thickness

mm

450

450

450

500

Paving speed

m/min

0-10

0-10

0-8

0-8

Travelling speed

km/h

0-1.5

0-1.5

0-1.5

0-1.5

 

 

 

 

 

 

Vibrator bar

 

 

High frequency hydraulic drive

High frequency hydraulic drive

High frequency hydraulic drive

High frequency hydraulic drive

Engine model

 

QSB4.5-C160 Cummins

**TAD552VE,

Volvo

***TAD851VE,

Volvo

TAD852VE,

Volvo

Engine power

kw/rpm

119/2200*

**160/2200

***185/2200

210/2200

Drive system

 

hydraulic drive

hydraulic drive

hydraulic drive

hydraulic drive

Overall size

mm

4000x5300x2800

4000x7300x2800

4000x9300x2800

4000x9300x2800

Machine weight

kg

18000

24000

31000

34000

* :Optionally, the basic paving width is 2500mm or 3500mm, and the paving width is widened by 250mm or 300mm interval.

It is customized by the customer according to the actual construction requirements.

**:option 1 -- QSB6.7-C220-30, Cummins, 163 kW/2200rpm;

option2--TAD850VE, Volvo160kW/2200rpm.

***:option -QSB6.7-C260-30, Cummins, 194 kW/2200rpm

All information and specifications are correct at the time of print and are subject to change without prior notice.

 

Features

一,Performance Characteristics:

AHT4000/6000/8500/7500S concrete paving machines are designed with full hydraulic drive, centralized computer control with real-time monitoring and self-diagnostic capabilities, and auto levelling and tracing systems.

 

● OVERVIEW

This innovative, advanced and practical high-standard machine is a key professional equipment for the construction of concrete roads and squares and airport pavements.

●HIGHLY FLEXIBLE CONCRETE SLIPFORM PAVING

Concrete slipform pavers can precisely pave standard concrete pavements with widths from 3.0 m to 8.5 m and thicknesses up to 450 mm.

CONCRETE COMPACTION MECHANISM

The paver is equipped with a hydraulic vibrator drive. Simultaneous operations of spreading, scraping, vibrating, tamping and extruding at the same time when paving support layer and concrete road pavement.

EFFICIENT ENGINE MANAGEMENT SYSTEM

ECO mode settings automatically adjust engine power based on current performance requirements to ensure fuel-efficient diesel consumption and low noise emissions. Cutting-edge high-performance engine technology (up to 210 kW/290HP output) meets EC Stage IIIA emission standards.

PERFECT ERGONOMICS AND HANDLING

The ergonomically designed operator platform with a user-friendly operating concept and excellent visibility makes the operator's job easier. Full hydraulic independent drive, microcomputer display and self-diagnosis function. Ergonomic design with intelligent controls for comfortable and easy operation.

RUGGED MACHINE DESIGN and DURABLE PAVING MOLD

The machine's robust design guarantees consistent, high-yield concrete paving and precise paving results even under difficult site conditions. The paver is compatible with the 8.5 m series metric paving moulds. The 3.0 m to 8.5 m series comes standard with a wear sole and can be equipped with an optional crown profile.

HIGH-PRECISION STEERING AND DRIVE SYSTEM

Auto levelling and tracing systems to ensure paving flatness, straightness and smoothness at road bends. The intelligent control system and anti-skid steering system enable extremely smooth operation and ensure precise straightness of concrete paving.

FULLY MODULAR MACHINE DESIGN

The fully modular design of the machine allows the flexibility to modify and upgrade new options according to user requirements. Compact dimensions and minimal retrofit requirements ensure that the paver is easy to load and economical to transport. Depending on the configuration, the dowel bar inserter or oscillating beam and super smoother can remain mounted to the machine during transport.

 

Features (9)

product-472-302 product-356-448

Engine

Volvo/Cummins water-cooled engine, powerful, high-torque reservation, low fuel consumption, emission in conformity with Europe environment.

product-316-305

Vibration Device Super-high frequency, strong vibration, high density of top-side paving

product-656-336

Auto Levelling System Auto levelling and tracing systems ensures paving surface flatness and road straightness.

product-471-289

Scraping Plate

Two hydraulic cylinders to control concrete quantity coming to the shaping-template, which could go up & down wholly or up & down independently at either lh or rh.

 

product-777-337

Travelling System

Two hydraulic-drive crawlers and microcomputer control ensure pre-set constant speed, correct straight-line running and smooth steering around curves.

product-1027-398

Perfect Ergonomic Design and Operation Concept

The ergonomically designed operator platform with a user-friendly operating concept and excellent visibility makes the operator's job easier

.product-224-152 product-380-403

Centralized Lubrication

Centralized lubrication automatically fills the high temperature and power components, effectively prolonging the wear period and greatly improving the reliability of the tamper and feed.

 

STANDARD OR OPTIONAL EQUIPMENT

1. Hydraulic Vibrators

The paver comes standard with 14 hydraulic connections to power the hydraulic vibrators (9 or 24 optionally available)

2. Separate Side Bar Inserters

Side tie bar inserters on the equipped on both sides automatically insert tie bars to pave adjacent road pavements

product-403-227

3,Longitudinal Tie Bar Inserter (Only for AHT8500/ SF7500S)

Longitudinal tie bars are inserted automatically to prevent the slabs from drifting apart at the longitudinal joints.

product-693-261

4,Optional SUPER SMOOTHER

The super smoother made of high-quality material ensures perfect surface quality

product-767-178

5,Optional Oscillating beam inserter (Only for AHT7500S)

The eccentric -powered, heavy-duty oscillating beam with automatic lifting function when the machine stops can remove any irregularities in the concrete pavement surface.

 

6,Optional DBI inserter (Only for AHT7500S)

The extensive dowel bar inserter (DBI) mounted on the machine frame (Only for AHT7500S) has the optional automatic inserting function that can insert the dowel bar into the exact position.

 

ADVANTAGES OF AHT4000/6000/8500/7500S SERIES SLIPFORM PAVERS

1. Performance-Optimized Eco Mode Engine Management

The ECO mode can automatically adapt engine output according to performance requirements to guarantee optimum engine efficiency, economical diesel consumption and low noise emission.

product-848-378

2. Powerful engine

The powerful engine ensures efficient concrete paving at all times with the optimum power and torque range.

3. Standardized Operating Concept, Ergonomically Optimized, Clearly Organized Control Panel

With its state-of-the-art screen and clear, language-neutral symbols, the control panel facilitates efficient field operation. The standardized, self-explanatory operating concept used on various models offers better synergy effects.

product-888-337

4. Easy access to the maintenance and inspection points minimizes maintenance requirements.

 

product-657-364

 

5. The high-quality machine control system using ZJAR PAVING's proprietary software increases both operating safety and the slipform paver's range of applications.

product-844-374

6. SERVICE DIAGNOSTICS SYSTEMWIDIAG

ZJAR PAVER's diagnosis system with a standardized interface, allows technicians to quickly troubleshoot errors directly on site.

 

7. Transverse Slope Control System

Innovative electronic transverse slope control technology developed by ARAN significantly reduces the machine's response time, resulting in the desired paving effect.

 

8. Speed Adjustment(Machine walking and speed regulation)

The computer-assisted speed adjustment of each individual track unit enables specifications to be adhered to with pinpoint precision, even when paving around curves.

 

9. Rapid Conversion during Transport and Easy Transport

Minimal effort required to convert the paver during transport reduces operating cost. Maneuverability and compact machine dimensions make transport easy.

 

 

product-396-282

 

Application Scenes:

product-654-491 product-800-600

Square and Airport Construction

 

Road and Tunnel Construction

product-766-353

 

 

 

 

product-806-277

Slip-formed pavement with even surface and good compactness

 

product-615-311

One-step forming with good and neat corner and edge

 

Precise operation with the automatic leveling system leads to great evenness of pavement surface.

product-406-902

 

 

 

 

 

 

product-796-911product-1024-575

In many regions of Southeast Asia, it is required to place steel meshes inside the concrete pavement.

And some projects require longitudinal tie bars to be placed in concrete forms, which can also be pre-placed manually.

product-568-320

Application of the mechanism for automatically inserting pull bars

 

Working Principle:

Concrete truck pours concrete mixture in front of spreader; The paver moves forward at a certain speed; The working mechanism begins to work. The screw spreader separates the accumulated concrete in the left and right directions and distributes it evenly in front of the scraper. The temporary scraping plate, with the height hydraulically adjustable, scrapes the cement concrete to the required pre-paving thickness. The frequency conversion plug-in vibrating rod vibrates at a certain frequency to expel air out that blends in the concrete during mixing and then to eliminate pores.

product-1230-574

 

product-699-799

product-390-195

Urban road construction in Southeast Asia, where halves of the road pavement were paved respectively

In Cambodia

 

Class 1 Highway in Puerto Princess, Philippines

product-973-501

 

Construction scenes in Africa in Nigeria, Madagascar, Senegal and Mauritius

product-556-262 product-373-365product-723-338

product-433-194product-487-564

 

product-1008-753

Coordinated paving operation, high work efficiency

 

product-470-205

To avoid obstacles, several simple concrete formworks are needed to complete the re-paving.

 

Two Options Of Loading for Sea Transportation:

 

product-600-800product-600-800

 

No need to remove large parts; whole machine shipped in the flat rack container; when transported to the construction site, it can work after mounting a small number of accessories, as shown in the Pic above.

product-355-473product-593-421

 

Disassemble the crawler track into independent small parts and put into the container respectively. When delivered to the work site, much assembly work is needed before it can be put into construction.

product-575-526

Loading for land transportation:

Goods loading for land transportation: Lift the paver onto the platform trailer

 

Drive the paver onto the platform trailer from the side-mounted dedicated walking support frame.

Long distance road transport by flatform trailer

product-697-492

 

ISO Certification                                                                                                             CE Certification

 

product-802-1133product-458-647

 

 

 

After-sales Service:

product-1920-887

Through cooperation, integration and reorganization, ARAN Company comprehensively improves its technical strength, and forms a new leap-forward development mechanism.

ARAN will be in line with the enterprise concept of "Creating Value for Users" and enhance the core competitiveness to achieve a new leap of Zhenjiang Aran Machinery Co., LTD

 

Product After-Sales Service Commitment

The manufacturer will guarantee the quality of the equipment (except for regular consumption, engine parts and consumables) for 12 months after payment. During the warranty period, the seller shall fully guarantee the operation of the equipment. During the warranty period, if any quality failure or damage occurs during the operation of the equipment, the seller shall fly the same spare parts to the user by air at the seller's expense.

After the concrete paver is sold, at the request of the end user, professional service engineers from domestic or overseas mobile service stations will be sent to the site free of charge for installation, commissioning and technical training for 15 days. Round-trip airfare to the job site and local transportation costs for professional service personnel will be borne by the user. In addition, if the buyer's project requires additional technical services after the commissioning and technical training is completed, the seller will arrange for its service engineer to extend the stay or visit the site.

The company will continue to optimize products and provide service guarantee. After receiving the buyer's service demand notice, we will provide a written reply within 24 hours, propose the corresponding handling method, and deliver the parts by air or express to the user's site in the shortest possible time, so that our overseas users can enjoy lifelong technical service and spare parts supply.

 

Quality Assurance for Production Process and Manufacturing

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Adhering to the principle of "All for the Users", the company provides equipment customization services according to the user needs. Based on advanced foreign technology, combined with the actual domestic conditions of road construction, Zhenjiang Aran has continuously improved and perfected its product design, and has developed a series of paves and mixing equipment product groups. Meanwhile, the company has also mastered the skills to develop new types of road construction products. With its leading technology, innovative spirit, reliable quality, and service guarantee, Zhenjiang Aran is now marketing its products worldwide. In China, Africa, Eastern Europe, India, Latin America, the Middle East, Russia, and Southeast Asia, Zhenjiang Aran is helping build a beautiful future for the world.

Going Global

product-720-540

 

Hot Tags: slipform paving process, China, suppliers, manufacturers, factory, customized, quotation, buy discount, made in China

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